Your Sunshine Coast Prosthetics & Orthotics Specialists

Align Prosthetics brings cutting-edge technology and personalised care to you across the Sunshine Coast. We offer clinic appointments or convenient mobile at-home consultations serving Caloundra, Maroochydore, Noosa, and surrounding areas.

With over 10 years of experience and AOPA registration, we create custom prosthetic and orthotic solutions tailored to your active lifestyle. Whether you're returning to sport, work, or everyday activities, our advanced technology and personalised approach help you move freely and confidently.

  • Mobile or clinic appointments
  • AOPA registered
  • 10+ years experience

Our solutions

Whether you need a prosthetic or orthotic solution, we blend clinical expertise with engineering to deliver comfort, control, and confidence from day one. Every device is personally tailored to help you reach your goals and what's important to you.

Prosthetics

Lower & upper limb

Lightweight carbon composites, microprocessor knees, and myoelectric hands with personalised prosthetic sockets for all-day comfort.

Microprocessor knees & ankles
Custom socket technologies
Silicone liners & suspension systems
Gait training support
Myoelectric hands and partial finger/hand solutions
Digital scanning & fitting

Orthotics

Spinal, AFOs, KAFOs

Evidence-based bracing for enhanced mobility, improved stability, and pain reduction—fabricated using precise digital scans and light, durable materials.

AFO/KAFO with stance control
Custom foot orthoses
Paediatric orthotic solutions
Spinal orthoses
Ankle & knee bracing
Sports or ligament injury bracing
Wound offloading orthotics

Mobile Service

At-home appointments

Professional prosthetic and orthotic care delivered to your home across the Sunshine Coast—from initial consultation to final fitting and ongoing adjustments.

Home visits across Maroochydore, Caloundra & Noosa
Complete assessments in your environment
3D scanning at your location
Fitting & adjustment appointments
Reduced travel stress & fatigue
Clinic appointments also available

NDIS Support

Plan management & funding navigation

End-to-end support—from plan reviews and funding applications to progress documentation.

NDIS plan review & guidance
Funding applications & quotes
Progress reports & documentation
Plan manager coordination
Explore your options

Book your free consultation today

The Align Prosthetics difference

Advanced materials, rigorous testing, and client-driven design philosophy set our prosthetic and orthotic devices apart.

Engineered for real life

Our prosthetic and orthotic devices are tested in Queensland's harshest conditions—from humid tropical coasts to rugged outback terrain. Every component is validated for durability, corrosion resistance, and shock absorption.

  • Impact-rated components— Withstand daily wear and active lifestyles
  • Corrosion-resistant materials— Suitable for coastal environments
Prosthetic workshop showing advanced engineering equipment and manufacturing process
Person with prosthetic actively engaging in lifestyle activities

Personalised to your goals and lifestyle

Every device is designed around what matters most to you—whether it's returning to work, playing with your kids, surfing, or simply moving comfortably through your day. We listen to your goals and build solutions that help you achieve them.

  • Goal-focused design— Devices tailored to your specific activities and ambitions
  • Lifestyle-matched components— From everyday comfort to high-performance activities
  • Ongoing adjustments— Your needs evolve, and your device evolves with you

Precision fit, every time

3D digital scanning captures your unique anatomy to 0.1mm accuracy. CAD software optimises load distribution and pressure relief zones. Then CNC milling and additive manufacturing create sockets that feel custom—because they are.

  • Sub-millimetre accuracy— Digital scans eliminate casting variability
  • Advanced liner systems— With skincare ingredients to reduce shear forces on residual limb
  • Pressure mapping technology— Identifies and relieves high-stress areas for all-day comfort
3D scanning technology used for precision prosthetic fitting
Experience the difference

Book your free consultation today

Your journey, step by step

A clear, supportive process from referral through follow-up—designed to keep you moving confidently.

01
Step 01

Referral & consultation

We review your goals, activity levels, and medical history, then plan your device pathway together.

Referral & consultation
02
Step 02

Digital scan & design

We capture a precise 3D model and use CAD to design your device with optimal alignment and load distribution.

Digital scan & design
03
Step 03

Fabrication & fitting

Your device is fabricated using advanced materials, then fitted and fine‑tuned for comfort, control, and confidence.

Fabrication & fitting
04
Step 04

Follow‑up & optimisation

We review outcomes, adjust components, and support training—because life evolves, and your device should too.

Follow‑up & optimisation

Outcomes that matter

Human stories, measurable progress, and devices built to your ambitions.

Microprocessor knee restores confidence on uneven terrainLower limb
Microprocessor knee restores confidence on uneven terrain

Advanced stance control reduces metabolic energy cost by up to 30% on varied surfaces. Research shows microprocessor knees enable higher activity levels and safer navigation of stairs, slopes, and outdoor environments.

Returning to work and hobbies with prosthetic controlUpper limb
Returning to work and hobbies with prosthetic control

Precision grip patterns and intuitive control can help return to regular work and hobbies. Functional independence restored in tasks requiring fine motor control.

AFOs improving gait efficiencyPaediatrics
AFOs improving gait efficiency

Lightweight AFOs reduced energy cost of walking, with adjustable ankle joints and proactive clinical support to anticipate client needs with growth and development.

Book a call

Get a personalised plan with a specialist prosthetist/orthotist based on the Sunshine Coast.